sunshineextructions

SUNSHINE EXTRUSIONS INDIA PVT LTD

Burning Passion to Excel

The Sunshine Extrusions pvt ltd

A Lead MANUFACTURER and SUPPLIER based in Tumkur.

The discovery and processing of metals on planet earth is a great innovation for the modern life of the humanity. Copper next to steel is a unique metal with its versatile properties when mixed with other metals and further followed by proper processing to create the metal for diverse applications, are indeed a fascination to all of us.

Since 1993, Sunshine Extrusions has worked hard to develop copper alloys which are being used at various applications, particularly to meet the sophisticated customers requirements and the quality to international standards. Through this Sunshine Extrusions is servicing this field to the utmost satisfaction of the customers in terms of quality, pricing and delivery.

Resistance welding products

Resistance welding is used in the sheet metal fabrication industry for welding and joining applications. Sunshine manufactures the widely used consumables of spot welding cap tips, various electrodes, seam welding wheels and spare / machined parts like shanks, adaptors, holders and gun arms used for resistance welding.

Rods

Sunshine Extrusions is the only company in India manufacturing copper chromium and copper chrome zirconium rods right from melting to finishing. All our competitors are importing the raw Material.

Alloys Offered

Copper Chrome Zirconium Copper Chromium Copper Zirconium Copper Chrome Nickel Silicon

caps

With our integrated manufacturing of raw material and infrastructure for value addition like machining, cold forming, bending and stamping, we can effectively cater to the complete requirements of the resistance welding industry by offering high quality products .

Products

1. CAPS Male electrode caps Female electrode caps 2. ELECTRODES Straight shank electrodes Bent shank electrodes

wheels,shanks,holders,adapters & short circuit rings

Sunshine has in-house forging, special heat treatment and in-house machine shop in which it manufactures high quality resistance welding gun consumables like, shanks, holders, adapters and seam welding wheels.

products

1. SEAM WELDING WHEELS 2. SHANKS, HOLDERS & ADAPTERS Extruded and machined shanks • Shanks of various forms viz single bend, double bend • Forged & Machined triple bend shanks 3. NUT WELDING ELECTRODES 4. PROJECTION WELDING ELECTRODES Ceramic Guide pins KCF Guide pins 5. ANVIL BARS 6. SHORT CIRCUIT RINGS AND ROTOR BARS

Automotive industry

For the last 10 years as a diversification to the earlier production for 18 years of brass manufacturing, company has developed through their R&D- manufacturing of resistance welding alloys of C18200, C18150 and C18000. We have a plant capacity of around 250 tons per month of raw material manufacturing. Since the above raw material consumption on pan India is very low, we have developed consumables and maintenance parts for automotive industries used in resistance welding particularly catering to welding involved in sheet metal with high technologies like robot welding.

Automotive products

Alloys Offered

Copper Chrome Zirconium Copper Chromium Copper Zirconium Copper Chrome Nickel Silicon

railways

railway electrical engines- short circuit rings and rotor bars made out of this alloy and there is a huge potential and it is being 100% imported. This is a business of more than 150 crores. Since the above raw material consumption on pan India is very low, we have developed .Since the above raw material consumption on pan India is very

Alloys Offered

Copper Chrome Zirconium Copper Chromium Copper Zirconium Copper Chrome Nickel Silicon

steel industry

Company has planned to go with mold tubes and mold plates made out of both silver bearing copper and copper chrome zirconium under athma nirbhar bharat initiative. The main strength of the company is its technology supported by high skilled process. controls in foundry forging and extrusion .

Products

1. CAPS Male electrode caps Female electrode caps 2. ELECTRODES Straight shank electrodes Bent shank electrodes

Our Vision

Sunshine Extrusions pledges to service the global market for various sophisticated copper alloys through welldefined technical processes and high standard of quality with competitive prices.

our production infrastructure

Sunshine strives to be equipped with the latest technology for manufacturing and quality assurance. With heavy duty metal furnaces of varying capacities and higher capacity extrusion press, we are capable of meeting a variety of customers requirements with high quality and quick delivery times. Quality is our topmost priority and hence we have invested substantially on quality assurance equipment which coupled with the ISO 9001:2008 quality system to ensure complete customer satisfaction.

Sunshine also has a completely equipped machine shop with CNC turning and Milling machines to add value to its raw material into precision machine products

our process flow